When it comes to cooking pork shoulder on a charcoal grill, there are a few key factors to consider in order to achieve tender and flavorful results. One of the most important factors is the cooking time, as this cut of meat requires a slow and low cooking method.

A pork shoulder, also known as a pork butt or Boston butt, is a tough and fatty cut of meat that benefits from long cooking times. The low and slow cooking technique helps break down the tough muscle fibers and renders the fat, resulting in a moist and tender final product.

On a charcoal grill, it is recommended to cook a pork shoulder for approximately 6 to 8 hours, depending on the size and thickness of the cut. The temperature of the grill should be maintained at around 225 to 250 degrees Fahrenheit (107 to 121 degrees Celsius) throughout the cooking process.

During the cooking time, it is important to periodically check the internal temperature of the pork shoulder using a meat thermometer. The pork shoulder should reach an internal temperature of 195 to 205 degrees Fahrenheit (90 to 96 degrees Celsius) to ensure it is fully cooked and tender.

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Once the pork shoulder has reached the desired temperature, it is important to let it rest for at least 30 minutes before carving. This allows the juices to redistribute and results in a juicier and more flavorful final product.

Preparing the Pork Shoulder

Before you start cooking the pork shoulder on a charcoal grill, you need to prepare it properly to ensure a delicious and tender result.

1. Trim the Excess Fat

Start by trimming the excess fat from the pork shoulder. While some fat is desirable to add flavor and moisture, too much can make the meat greasy. Use a sharp knife to remove any large chunks of fat from the surface.

2. Season the Meat

Next, season the pork shoulder with your preferred dry rub or marinade. You can choose from a variety of seasonings, such as a classic barbecue rub or a mix of herbs and spices. Make sure to thoroughly coat the meat on all sides for maximum flavor.

For best results, let the seasoned pork shoulder sit in the refrigerator for at least a few hours, or overnight if possible. This will allow the flavors to penetrate the meat and enhance its taste.

3. Bring the Meat to Room Temperature

Prior to grilling, remove the pork shoulder from the refrigerator and let it come to room temperature. This will ensure more even cooking and help prevent the meat from drying out.

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Allow the pork shoulder to sit on the counter for approximately 30 minutes to 1 hour, depending on its size. This will also give you time to prepare the charcoal grill and ensure it reaches the desired temperature.

Choosing the Right Cut

When it comes to cooking pork shoulder on a charcoal grill, choosing the right cut is key to ensuring a tender and juicy result. There are several cuts of pork shoulder available, each with its own unique qualities:

Cut Description
Pork Butt Also known as Boston Butt, this cut comes from the upper part of the shoulder and is well-marbled, making it perfect for slow-cooking and barbecue.
Pork Picnic Shoulder Also referred to as picnic roast, this cut is taken from the lower part of the shoulder and has slightly more fat. It is great for slow-cooking and braising.
Pork Shoulder Roast This is a boneless cut from the upper part of the shoulder. It is leaner compared to the other cuts and is often used for roasting or cooking in a slow cooker.
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When selecting a cut, consider the cooking method you plan to use and the flavor and texture you desire. For a traditional barbecue-style pulled pork, pork butt is the most popular choice due to its higher fat content and rich flavor. If you prefer a leaner option, pork shoulder roast is a good choice.

Marinating the Meat

Marinating the pork shoulder is an important step in ensuring it is flavorful and tender. You can use a pre-made marinade or make your own using a combination of ingredients such as soy sauce, garlic, ginger, honey, and spices.

Start by placing the pork shoulder in a ziplock bag or a glass dish. Pour the marinade over the meat, making sure it is fully coated. Seal the bag or cover the dish with plastic wrap, and refrigerate for at least two hours, but preferably overnight. This allows the flavors to penetrate the meat and helps to tenderize it.

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When marinating the meat, consider the size and weight of the pork shoulder. A general rule of thumb is to marinate it for one hour per pound. However, if you have a thick or bone-in cut, you may want to marinate it for longer to ensure the flavors seep into the meat.

Remember to discard any leftover marinade that has come into contact with raw meat, as it can contain harmful bacteria. If you want to use the marinade for basting or as a sauce, reserve a portion of it before adding it to the raw meat.

Before grilling the pork shoulder, make sure to remove any excess marinade and pat the meat dry with a paper towel. This will help form a flavorful crust on the outside while allowing the meat to cook evenly.

Preparing the Charcoal Grill

Before cooking the pork shoulder, it’s important to properly prepare the charcoal grill. Here are the steps to follow:

  1. Choose a well-ventilated outdoor area to set up the grill. This will ensure that the smoke from the charcoal can easily dissipate.

  2. Start by cleaning the grill grates using a wire brush. This will remove any leftover debris from previous cooking sessions.

  3. Next, arrange the charcoal briquettes in a pyramid shape in the center of the grill. Leave some space around the edges for indirect cooking.

  4. Light the charcoal using either lighter fluid or a chimney starter. If using lighter fluid, carefully pour it over the briquettes according to the manufacturer’s instructions. If using a chimney starter, fill it with charcoal and light a piece of newspaper or lighter cube underneath.

  5. Allow the charcoal to burn for about 15-20 minutes or until the briquettes are covered in a layer of grey ash. This indicates that they are ready for cooking.

  6. Once the charcoal is ready, use long-handled tongs to spread the briquettes evenly across the bottom of the grill, creating a single layer.

  7. If desired, add soaked wood chips or chunks to the grill for additional smoky flavor. This is especially popular when cooking pork shoulder.

  8. Place the grill grates back on the grill and close the lid. Allow the grates to heat for a few minutes before placing the pork shoulder on them.

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By properly preparing the charcoal grill, you’ll ensure that the pork shoulder cooks evenly and absorbs the delicious smoky flavors from the charcoal and wood.

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Setting up the Grill

Before you start cooking your pork shoulder, it’s important to properly set up your charcoal grill. Here are the steps to follow:

  1. Choose a suitable location for your grill. Make sure it’s on a stable and non-flammable surface, away from any flammable materials.
  2. Prepare charcoal for grilling. Fill a charcoal chimney starter with charcoal briquettes or lump charcoal. Place crumpled newspaper underneath the chimney starter and light it to ignite the charcoal. Let the charcoal burn until it is covered with a thin layer of ash.
  3. While the charcoal is heating up, clean the grill grates using a wire brush. Remove any leftover debris or charred food from previous grilling sessions.
  4. Once the charcoal is ready, carefully pour it onto one side of the charcoal grate, creating a two-zone fire. The side with the charcoal will be the direct heat zone, while the other side will be the indirect heat zone.
  5. Place a drip pan on the indirect heat zone of the charcoal grate. This will catch any drippings and prevent flare-ups caused by fat dripping onto the hot coals.
  6. Reattach the grill grates and adjust the vents on the grill. Open the vents halfway to allow for proper airflow and temperature control.
  7. Allow the grill to preheat for about 10-15 minutes with the lid closed. This will ensure that the grill is evenly heated and ready for cooking.

By carefully following these steps, you will have your charcoal grill properly set up and ready to cook your delicious pork shoulder.

Lighting the Charcoal

Before you start cooking the pork shoulder, you’ll need to light the charcoal and let it heat up. Follow these steps to properly light the charcoal on your grill:

  1. Remove the cooking grate from the grill and set it aside.
  2. Open the bottom vents of the grill to allow airflow.
  3. Arrange the charcoal briquettes in a pyramid shape in the center of the grill.
  4. Using a chimney starter, fill it with charcoal and place crumpled newspaper in the bottom.
  5. Light the newspaper through the bottom vents of the chimney starter.
  6. Allow the charcoal to burn until it turns gray and ashy, which usually takes about 15-20 minutes.
  7. Wearing heat-resistant gloves, carefully pour the hot charcoal into the center of the grill, on top of the briquettes.
  8. Spread the charcoal evenly across the grill using long-handled tongs.
  9. Replace the cooking grate on top of the grill.

Now that the charcoal is properly lit and spread out, you’re ready to cook your pork shoulder!

Cooking the Pork Shoulder

Once the charcoal grill is ready, it’s time to start cooking the pork shoulder. Follow these steps to ensure a delicious and tender result:

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1. Prepare the Pork Shoulder

Before you start grilling, make sure to prepare the pork shoulder. Remove any excess fat or skin from the surface and pat it dry with a paper towel. Season the shoulder with your preferred rub or marinade, ensuring that it is evenly coated.

2. Set up the Grill

Arrange the lit charcoal on one side of the grill, leaving the other side empty. This creates a two-zone cooking area with direct heat and indirect heat. Close the grill lid and let it preheat for about 10-15 minutes.

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3. Sear the Pork Shoulder

Place the pork shoulder directly above the lit charcoal, over the direct heat zone. Allow it to sear for about 2-3 minutes on each side, until you achieve a nice brown crust. This will help enhance the flavor and texture of the meat.

4. Move to Indirect Heat

Once seared, move the pork shoulder to the indirect heat zone of the grill. This is the side without the lit charcoal. This allows for slower, more even cooking, ensuring that the pork shoulder becomes tender and juicy.

5. Maintain the Temperature

Close the grill lid and adjust the air vents to maintain a temperature of around 225-250°F (107-121°C). This low and slow cooking method will break down the collagen in the meat and result in a tender and flavorful pork shoulder. Regularly check on the temperature and adjust the vents as necessary.

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6. Cook Until Tender

Depending on the size of the pork shoulder, it will take around 4-6 hours to cook. Use a meat thermometer to ensure that the internal temperature reaches 195-205°F (90-96°C). At this point, the meat should be tender and easy to pull apart. If it’s not quite there yet, continue cooking until it reaches the desired temperature.

7. Rest and Serve

Once the pork shoulder is cooked to perfection, remove it from the grill and let it rest for about 20-30 minutes. This allows the juices to redistribute and ensures a moist and flavorful result. Slice or shred the pork shoulder and serve it with your favorite BBQ sauce or additional seasoning.

  • Tip: You can also wrap the pork shoulder in aluminum foil during the last hour of cooking to help retain moisture and speed up the cooking process.

Q&A

What is a pork shoulder?

A pork shoulder, also known as a pork butt or Boston butt, is a cut of meat that comes from the shoulder of the pig. It is a juicy and flavorful cut that is perfect for slow cooking.

How long does it take to cook pork shoulder on a charcoal grill?

Cooking pork shoulder on a charcoal grill usually takes around 5-6 hours. The exact cooking time can vary depending on the size of the pork shoulder and the temperature of the grill.

What temperature should the grill be set to?

The grill should be set to a low and steady temperature of around 225-250°F (107-121°C) for cooking pork shoulder. This low and slow method allows the meat to become tender and flavorful.

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Should I use indirect heat or direct heat to cook pork shoulder on a charcoal grill?

It is recommended to use indirect heat when cooking pork shoulder on a charcoal grill. This means placing the charcoal on one side of the grill and placing the pork shoulder on the other side. This allows for slower and more even cooking.

How do I know when the pork shoulder is done?

The pork shoulder is done cooking when it reaches an internal temperature of 195-205°F (90-96°C). You can use a meat thermometer to check the temperature. Another way to tell if it is done is if the meat easily pulls apart with a fork.